ROPP CAPPING CHANGEOVER VALIDATION RECORD

Project / line:
Date and time:
Previous format:
New format:
Operator:
Approver:

1. LINE CLEARANCE
Previous bottles/caps/materials removed:
Previous records/labels removed:
Area and reject route checked:

2. FORMAT IDENTITY
Bottle supplier/reference/revision/lot:
Closure supplier/reference/revision/lot:
Liner / insert / pourer reference:
Tooling and change-part list checked:

3. SETTINGS
Recipe or set-up sheet reference/revision:
Mechanical positions/settings:
Cap feeder/track/chute settings:
Permitted adjustments and reason:

4. FIRST-OFF EVIDENCE
Samples identified by head/station:
Visual and dimensional checks:
Opening check / method:
Seal or leak check / method:
Tamper-band check:
Accepted sample reference:

5. CONNECTED-LINE CHECKS
Normal flow:
Cap starvation / low-cap response:
Bottle blockage / invalid position response:
Stop and restart:
Reject or hold route:

6. RELEASE
Affected bottles held or disposed:
Open actions / restrictions:
Production authorised by:
Time released:
Retained records and sample location:

This blank record does not set acceptance limits. Adapt it to the approved product, packaging, machine and site quality system.